DTL Cu-Al commecting lugs

DTL Cu-Al lugs use friction welding to bond aluminum and copper at the molecular level, eliminating galvanic corrosion, with precise crimping and IEC 61238 compliance.

Specifications

Model
DTL Cu-Al commecting lugs
Material
Copper contact end, electrical-grade aluminum cable barrel, friction-welded bimetallic joint, tin-plated copper surface
Application
Termination of aluminum & copper power cables, connection to switchgears, transformers, distribution boxes and electrical equipment terminals
Feature
Seamless bimetallic friction welding, low contact resistance, anti-electrochemical corrosion, stable crimping performance, wide cross-section range
Catalog Category
Cable Lugs and Tube

Product Description

WANGYUAN DTL Cu-Al commecting lugs are designed for power cable termination in distribution and overhead power systems. Adopting advanced friction welding technology, it achieves molecular-level bonding between the high-purity aluminum and copper , fundamentally eliminating electrochemical corrosion caused by dissimilar metal connection. The precision-machined aluminum barrel ensures tight and reliable crimping, and the tin-plated copper end delivers excellent conductivity. Covering cable cross-sections from 10mm² to 240mm² with complete specifications, all products comply with IEC 61238 and relevant international power standards, maintaining stable electrical performance in harsh environments.

Specification

Type Maindimensions (mm)
Φ D d L L1
DTL-2-16 8.5 16 5.5 90 42
DTL-2-25 8.5 16 6.5 90 42
DTL-2-35 8.5 16 8.5 90 42
DTL-2-50 12.8 20 9 90 43
DTL-2-70 12.8 20 11 90 43
DTL-2-95 12.8 20 12.5 90 43
DTL-2-120 12.8 25 13.7 118 60
DTL-2-150 12.8 25 15.5 118 60
DTL-2-185 12.8 32 17 120 60
DTL-2-240 12.8 32 19.5 120 60
DTL-2-300 12.8 34 22.5 130 62
DTL-2-400 12.8 41 26.5 145 70
DTL-2-500 Square head 47 29.5 200 90
DTL-2-630 Square head 47 34 200 90

Advantages

Stable & Reliable Bimetallic Connection

Stable & Reliable Bimetallic Connection

Advanced friction welding process forms seamless molecular bonding between copper and aluminum parts, no cracking or falling off under long-term current load, effectively suppresses electrochemical corrosion of dissimilar metals, and keeps contact resistance stable for a long time.

Excellent Electrical Conductivity

Excellent Electrical Conductivity

Adopted high-purity copper and electrical-grade aluminum raw materials, with tin-plated treatment on the copper contact surface, featuring low contact resistance, small temperature rise during current carrying, and high power transmission efficiency.

Outstanding Corrosion & Weather Resistance

Outstanding Corrosion & Weather Resistance

Precision surface anti-oxidation treatment, strong resistance to rust, corrosion and aging, suitable for long-term operation in indoor switchgear rooms, outdoor pole lines, industrial parks and coastal power distribution scenarios.

Convenient Installation & Wide Compatibility

Convenient Installation & Wide Compatibility

Standardized dimensional design, matched with common crimping tools for fast on-site installation; full range of specifications to adapt to various cable cross-sections and equipment terminal sizes, with strong versatility and cost-effectiveness.

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